Anjana Industrial Estate, Near Pune-Nashik Highway, behind Hotel Maharashtra, Bhosari, Pune 411039, Maharashtra, India | Mon - Sat: 9:00 AM - 6:00 PM
+91 74981 89429 | info@itgmachines.com
Bhosari, Pune Works • Precision Extrusion

High-Precision Cable & Wire Extrusion Systems

Custom-engineered extrusion lines, concentric cross heads, and nitrided screw & barrel assemblies manufactured to micron-level tolerances for modern wire and cable plants.

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±0.01 mm Concentricity EN41B Gas Nitrided Ø45 – Ø120 mm Range 300 m/min Max Speed
ASSEMBLY SEQUENCE: ACTIVE
PLC Synchronized • ±0.01mm
EXTRUSION DATUM AXIS ±0.01mm DATUM FLOOR 0.00 1 415V 3Ø 2 3 4 5 LINE: 300 m/min ZONE TEMP: 210°C CONC: 99.8% 6
15+
Years Precision Engineering
150+
Lines & Extruders Installed
±0.01 mm
Tooling Concentricity Lock
100%
Bhosari Factory Inspected
About ITG Machines

Engineering Excellence Rooted in Industrial Precision

Founded with a clear vision to empower cable manufacturers with robust, high-efficiency machinery and unmatched technical dependability.

ITG Machines (Infinity Technology Group), situated in the industrial hub of Bhosari, Pune, specializes in the design, engineering, and manufacturing of cable and wire extrusion lines, precision screws and barrels, high-accuracy cross heads, and downstream equipment.

Led by Ganesh Sutar and Ananta Ambekar, our team blends deep shop-floor engineering experience with rigorous quality standards, ensuring every machine delivered performs with high consistency, minimal compound waste, and reliable uptime.

Ganesh Sutar
Ganesh Sutar Director
Ananta Ambekar
Ananta Ambekar Director
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ITG Machines Manufacturing Works in Bhosari Pune
Infinity Technology Group Works
Anjana Industrial Estate, Near Pune-Nashik Highway, behind Hotel Maharashtra, Bhosari, Pune 411039
Direct Line: +91 74981 89429 Visit Works →
Machinery Solutions

Comprehensive Cable & Wire Extrusion Solutions

High-speed extrusion lines, specialized cross heads, nitrided screws & barrels, and synchronized downstream components engineered in Bhosari, Pune.

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Cable & Wire Extrusion Lines
Complete Production Systems

Cable & Wire Extrusion Lines

High-efficiency extrusion machinery and complete production lines engineered for telecommunication, automotive, power, and building wire manufacturing.

Bhosari Works Precision Tolerances 4 Equipment Lines
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Screw & Barrel
1 Machines

Screw & Barrel

Precision-crafted nitrided and bimetallic screws and barrels designed for optimal polymer homogenization, superior wear resistance, and high output rates.

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Cross Heads
3 Machines

Cross Heads

State-of-the-art single-layer, dual-layer, and rubber cross heads delivering concentric coating precision, minimal material waste, and rapid tooling changes.

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Line Components
4 Machines

Line Components

Downstream equipment, cooling troughs, capstans, cater-pillars, pay-offs, take-ups, and air wiping systems built for synchronized production line control.

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Spare Parts
1 Machines

Spare Parts

Genuine replacement parts, nitrided screws, hardened barrels, precision extrusion tips and dies, heating elements, and critical wear components.

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Technical Support & Upgrades
0 Machines

Technical Support & Upgrades

Complete lifecycle support including line commissioning, operator technical training, preventive maintenance, retrofits, and throughput optimization.

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Precision Equipment

Featured Industrial Equipment & Turnkey Systems

Engineered to deliver tight wall tolerances, minimal compound scrap, and high linear output.

Browse All 13 Machines
High-Efficiency Cable & Wire Extrusion Line
Cable & Wire Extrusion Lines

High-Efficiency Cable & Wire Extrusion Line

Flagship extrusion line with integrated precision controls for telecom, automotive, and power cable production.

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Precision Extrusion Screw & Barrel Assembly
Screw & Barrel

Precision Extrusion Screw & Barrel Assembly

Custom-engineered screws and barrels manufactured from gas-nitrided and bimetallic alloys for maximum melt homogeneity and long operational life.

Diameter Range: 30 mm to 150 mm L/D Ratios: 20:1 up to 36:1
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Triple-Layer Co-Extrusion Line
Cable & Wire Extrusion Lines

Triple-Layer Co-Extrusion Line

Precision three-layer co-extrusion system for simultaneous application of inner semi-con, insulation, and outer jacket.

Main Extruder: 70 mm / 30:1 L/D Co-Extruders: 2 x 35 mm / 25:1 L/D
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Cable Coating Precision Cross Head System
Cross Heads

Cable Coating Precision Cross Head System

Engineered cross heads delivering superior coating concentricity, minimal compound waste, and rapid tooling replacement for wire insulation.

Cable Core Diameter Range: 0.5 mm to 35 mm Die Diameter Capacity: Up to 45 mm
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Triple-Layer Sioplas Crosshead System
Cross Heads

Triple-Layer Sioplas Crosshead System

Specialized crosshead engineered for silane-crosslinkable PE (Sioplas) insulation and multi-layer wire coating.

Max Cable OD: 35 mm Operating Pressure: Up to 600 Bar
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Specialized Rubber Extrusion Cross Head
Cross Heads

Specialized Rubber Extrusion Cross Head

Heavy-duty cross head specially engineered for rubber, silicone, and elastomeric compound insulation with integrated temperature fluid jackets.

Insulation Compounds: Natural Rubber, EPDM, Silicone, Neoprene Cable Diameter Range: 1.0 mm to 50 mm
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Core Capabilities

Precision Manufacturing & Engineering Capabilities

From raw nitralloy forging to micro-honed barrel bores and dynamic line balancing.

Precision Screws & Barrels

Gas-nitrided EN41B and bimetallic alloys up to 120mm diameter, offering high wear resistance and custom compression ratios for various polymers.

High-Efficiency Cross Heads

Concentric single-layer, dual-layer, and Sioplas rubber cross heads delivering uniform insulation thickness with quick-change tooling cartridges.

Synchronized Extrusion Lines

Integrated lines with caterpillar haul-offs, cooling troughs, and smart PLC drive synchronization for linear speeds up to 300 m/min.

Modular Line Components

Mobile co-extruders, capstans, pay-offs, dual take-ups, and drying hoppers designed for seamless line retrofits.

Factory Support

Dedicated Support, Critical Components & Machine Upgrades

Maximize your plant uptime with genuine precision parts and lifecycle engineering support directly from Bhosari works.

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Comprehensive Line Installation & Setup

Turnkey mechanical alignment, electrical integration, and line commissioning conducted directly on your factory floor by experienced technicians.

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Hands-On Operator & Technician Training

Structured training programs covering temperature profiling, speed synchronization, tooling changes, and routine preventative care.

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Preventive Maintenance & Mechanical Audits

Systematic mechanical and electrical audits to detect wear early, reduce unscheduled downtime, and preserve output quality.

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24/7 Technical Troubleshooting & Support

Direct access to engineering specialists via phone and WhatsApp for immediate operational guidance and urgent spare support.

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Line Upgrades, Retrofits & Capacity Tuning

Retrofitting legacy lines with modern AC vector drives, higher L/D ratio screws, and advanced cross heads to expand plant capacity.

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Industry Sectors

Industries Empowered by ITG Machinery

Delivering reliable, high-speed extrusion machinery across vital global infrastructure sectors.

Telecommunications

High-speed extrusion lines for telephone, Ethernet, data cables, and fiber optic buffering.

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Automotive Wiring

Precision thin-wall insulation lines for automotive LT harnesses meeting strict temperature ratings.

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Electrical Power Infrastructure

Rugged lines for low and medium-voltage power distribution, building wiring, and submersible cables.

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Renewable & Solar Energy

Specialized extrusion systems for weather-resistant, UV-stabilized, and cross-linked solar PV cables.

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Industrial & Control Automation

Multi-conductor shielded control cables, instrumentation wiring, and robotic flex cables.

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Executive Leadership

Meet the Visionaries

Engineering Excellence for the Future of Cable Production

At ITG, we design high-precision cable production machines that drive efficiency and excellence in manufacturing. Discover industry-leading technology and solutions crafted to empower your production line.

Ganesh Sutar – Director at ITG Machines

Ganesh Sutar

Director
Infinity Technology Group
“With a passion for precision and innovation, we strive to set new standards in cable machinery excellence.”
Bhosari, Pune Works Company Background
Ananta Ambekar – Director at ITG Machines

Ananta Ambekar

Director
Infinity Technology Group
“Our commitment to quality and dedication fuels every machine we build, empowering industries and transforming production with reliability and precision.”
Bhosari, Pune Works Company Background
Direct Factory RFQ

Request an Engineering Consultation & Technical Quotation

Speak directly with our machine designers and extrusion specialists in Bhosari, Pune. We provide detailed line layouts, melt calculations, and commercial proposals within 24 hours.

  • Detailed technical proposal with electrical kW & line speeds
  • Custom screw profile design matching your polymer compound
  • Factory inspection visit welcoming at Bhosari works
Technical proposal & quotation dispatched within 24 business hours
+91 74981 89429

Request a Technical Quotation (RFQ)